Electrical Contact Kits
Electrical Contact Kits

Electrical Contact Kits

Our Electrical Contact Kits are engineered to provide turnkey solutions for maintaining, repairing, or upgrading electrical systems across industries. Each kit includes pre-selected contact assemblies, hardware, and installation guides, ensuring seamless integration and optimal performance in switches, relays, circuit breakers, and power distribution equipment.
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Products Description

 

Electrical Contact Kits

Electrical contact kits are primarily composed of flat, disc-shaped, or thin-plate silver-based contacts, and are typical welded contact assemblies widely used in relays, circuit breakers, and new energy DC switching systems. These contacts are bonded to copper or brazed terminals by welding or brazing, ensuring excellent conductivity while achieving stable mechanical fixation and long-term electrical reliability. They are particularly suitable for high-frequency switching and medium-to-high current applications.

 

Welding Processes

 

Low-Temperature Welding 

Silver Tin Oxide Contact suitable for small relays, using Sn60Pb40 solder, flux activity ≤0.1%, low process cost.

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Silver Contact Brazing

AgSnO2 Based Contacts used for high-temperature, high-strength connections, using BAG72Cu solder, possessing high tensile strength and oxidation resistance.

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Resistance Welding 

Meets the needs of high-speed automated production for Welding Button Contact, welding current 5–10kA, pressure 0.5–1.5MPa, time 10–50ms, enabling high-cycle output while maintaining a dense connection.

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High-Frequency Welding Process

Suitable for precision new energy components, frequency 200–400kHz, heating rate 100℃/s, heat-affected zone less than 0.1mm, avoiding lattice distortion.

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Electrical Contact Kits for Relay/Contactor/Switch

 

 

Detailed Specifications

 

Material Precision

The internal silver oxide alloy crystal density is increased by 30%, eliminating internal pores and impurities, and ensuring stable conductivity and mechanical strength for Silver Contact Welding. Parameters such as hardness and conductivity of different materials are precisely matched to design standards, resulting in minimal performance differences between batches.

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Dimensional Control

The dimensional accuracy of square and disc-shaped AgSnO2 Based Contacts is strictly controlled within ±0.02mm, the height error of convex contacts is ≤0.01mm, and the surface roughness Ra is ≤0.2μm, ensuring precise contact with terminals and eliminating the risk of poor contact.

02

Welding Quality

Resistance welding and high-frequency welding processes achieve zero-porosity welding for the Welding Button Contact. The tensile strength of silver brazed components is ≥200MPa, with no cracks or detachment at the weld joints. The heat-affected zone is strictly controlled within standard limits, without affecting the performance of the substrate.

03

Component Compatibility

Integrated components use red copper/brass terminals, which are firmly welded to silver contacts. The terminals have strong compatibility and can be directly connected to equipment assembly requirements, reducing secondary processing steps for customers.

04

 

AgSnO2 Based Contacts

 

 

Frequently Asked Questions

 

DO YOU SUPPORT CUSTOM-MADE NON-STANDARD SIZES OR SPECIAL SHAPES OF CONTACTS?

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Yes. We have strong mold development and precision stamping capabilities, and can customize non-standard sizes, special contours, or composite structures of contacts according to customer drawings, and match them with corresponding welding processes.

CANY YOU PRODUCE ACCORDING TO THE SAMPLES?

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Yes, we can produce by your samples or technical drawings. We can build the molds and fixture.

WHY CHOOSE OUR SILVER TIN OXIDE CONTACT?

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We are the original factory in China, can supply the Ex-works; We have been in professional in new energy field 15 years more and have enough successfull experiences to help you improve technology but cost down; We have branches sales office in India, Iran, Spain, Germany, Japan, can supply the fast local service.

HOW LONG CAN I GET A QUOTATION?

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After you send us product drawing (including material), we can give you the quotation within 1 DAYS.

HOW IS YOUR PRODUCTION CAPACITY?

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We have 5 branches factories in China, enough production capacity.

 

why choose our Electrical Contact Kits

 

 

 

 

 

 

contact us

 

We have long been focused on the research and development and manufacturing of Electrical Contact Kits, and are equipped with an experienced engineering team. If you are currently selecting a product or evaluating a solution, please submit your project parameters for technical confirmation.

 

Mr Terry from Xiamen Apollo

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