New Energy Contactor Part
With the development of new energy vehicles and photovoltaic energy storage, the market demand for new energy high-voltage DC contactors, as core components of high-voltage and high-current systems, continues to expand. They have strict requirements on sealing, insulation, conductivity, and other properties in high-voltage DC environments, especially key processes such as "alumina metalized ceramics, vacuum brazing of copper exhaust holes, and laser welding of arc extinguishing chambers".
-
![New Energy Contactor Part]()
New Energy Contactor PartXiamen Apollo provides high-reliability New Energy Contactor Parts solutions: HVDC Metalized Ceramic, HVDC Copper Automatic Version Injection Molding Components; HVDC Copper Exhaust Pipe &...read more -
![Metalized Ceramic Insulating Tubes Metalizating Ceramic Part]()
Metalized Ceramic Insulating Tubes Metalizating Ceramic PartMetalized Ceramic Insulating Tubes Metalizating Ceramic Part, as key insulating parts of high-voltage DC contactors, must simultaneously possess high dielectric strength, excellent thermal...read more -
![HVDC Copper Automatic Version Injection Molding Components]()
HVDC Copper Automatic Version Injection Molding ComponentsIn the high-voltage DC systems of new energy vehicles, the coordinated design of structural and conductive components directly affects system safety, long-term reliability, and assembly...read more -
![HVDC Copper Exhaust Pipe & Armature Cover Resistance Brazing Components]()
HVDC Copper Exhaust Pipe & Armature Cover Resistance Braz...In new energy vehicles, charging infrastructure, and large-scale energy storage systems (BESS), high-voltage DC contactors serve as the "last line of defense" for circuit switching and load...read more -
![HVDC Arc Extinguishing Chamber Parts]()
HVDC Arc Extinguishing Chamber PartsIn the electrical lifecycle of new energy vehicles, high-power charging stations, and energy storage systems (ESS), the most stringent challenge facing high-voltage DC contactors is how to...read more -
![Metalized Ceramic Alumina Insulator]()
Metalized Ceramic Alumina InsulatorThis Metalized Ceramic Alumina Insulator is a housing developed specifically for new energy rail transit, automotive high-voltage DC contactors, and high-power electrical switches. Serving as the...read more -
![High Temperature Metallized Ceramic Relay Case]()
High Temperature Metallized Ceramic Relay CaseThe High Temperature Metallized Ceramic Relay Case is a key packaging component for DC high-voltage relays. It forms a hermetically sealed connection between the metal leads and the ceramic...read more -
![Relay Alumina Ceramic Components]()
Relay Alumina Ceramic ComponentsRelay Alumina Ceramic Components are ceramic insulating structural parts specifically designed for high-voltage DC systems. Primarily composed of high-purity alumina (Al₂O₃) material, these...read more -
![HVDC Contactor High Purity Ceramics Shell For Relay]()
HVDC Contactor High Purity Ceramics Shell For RelayThe HVDC Contactor High Purity Ceramics Shell For Relay is a specialized high-purity ceramic housing assembly designed specifically for High Voltage Direct Current (HVDC) contactors. It is...read more -
![Metallization Of Alumina]()
Metallization Of AluminaOur Metallization of Alumina is a precision component tailor-made for high-voltage direct current contactors in new energy applications. This component combines the high insulation property of...read more -
![Metalized Ceramics For Electrical Components]()
Metalized Ceramics For Electrical ComponentsXiamen Apollo Electric has long been engaged in the low-voltage electrical appliance industry, specializing in Metalized Ceramics for Electrical Components. Our products feature advanced...read more -
![Metalized Ceramic]()
Metalized CeramicXiamen Apollo Electric Co., Ltd. specializes in providing core components of Metalized Ceramic. This product achieves excellent electrical insulation and high-efficiency heat dissipation through...read more
Key process technologies
1. Ceramic metallization process
Process: high-purity powder molding → 1300℃ pre-sintering → molybdenum-manganese slurry sintering (1450℃) → nickel plating (3-5μm) → helium mass spectrometry leak detection.
Control: surface roughness Ra≤0.8μm, dimensional tolerance ±0.05mm.
2. Vacuum brazing process
Parameters: silver-based brazing material (Ag72Cu28), temperature 780-820℃, insulation 5-10min, vacuum degree ≤5×10⁻⁴Pa.
Pretreatment: copper degreasing/oxidation layer, post-weld shear strength ≥50MPa.
3. Laser welding process
Arc extinguishing chamber: continuous fiber laser (300-1000W), argon protection, melting depth＞1.5mm, weld without pores/splash.
Inspection: X-ray flaw detection + air tightness test to ensure reliable structure.
Process coordination and performance verification
1. Material matching
Ceramic (7.2×10⁻⁶/℃) and copper (17×10⁻⁶/℃) relieve thermal stress through the flexible brazing structure (wavy exhaust pipe), and withstand -40℃~+150℃ cycle.
2. Quality control
Full process traceability: material batch, process parameters (accuracy ±1%), and test data can be checked.
Strict testing:
Electrical: contact resistance ≤0.5mΩ, withstand voltage 5000V AC/1min;
Mechanical: 100,000 lifespans, vibration (20-2000Hz) without failure;
Environment: stable performance in salt spray (96h), and damp heat (500h).
3. Technical advantages
- Breaking capacity: 1500VDC/1000A, electrical life>100,000 times, failure rate<0.3‰, adapting to the high-reliability requirements of new energy vehicles/photovoltaic energy storage.
We're professional new energy contactor part manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy high-grade new energy contactor part from our factory.