Products Description
Progressive Metal Stamping utilizes multi-station progressive dies fed by continuous metal strips to complete simultaneous operations-including punching, bending, coining, drawing, and blanking-within a single press cycle. This manufacturing method is optimized for high-volume production runs requiring strict dimensional repeatability, high structural integrity, and integration of secondary in-die operations such as tapping or riveting.
Full-Process Integration Capability
Full-Process Integration Capability
Equipped with an In-die Punch Riveting Tool, it can complete forming and riveting processes in a single stamping cycle, reducing secondary processing steps and increasing production efficiency by over 30%.
High Precision and Long Lifespan
Utilizing imported mold steel and vacuum heat treatment technology, the mold positioning accuracy reaches ±0.01mm, and the continuous stamping life can reach over 5 million cycles.
Deep DFM Optimization Solution
Provides full-process DFM analysis from product design to Metal Stamping Die mass production. Optimizing strip layout and reducing the number of processes, it helps customers reduce overall production costs by 15%-25%.
Flexible Adaptability
Compatible with mainstream Progressive Die Presses, supporting rapid changeover production of various metal strip specifications (thickness 0.1-3.0mm, width 50-300mm).
Product Features and Functions
Basic Performance
Die Type: Progressive Stamping Die.
Compatible Materials: Cold-rolled steel, stainless steel, copper alloy, aluminum alloy, etc.
Machining Accuracy: ±0.01mm.
Core Functions
Integrated Processes: Blanking, bending, forming, tapping, in-die riveting (In-die Punch Riveting Tool).
Feeding Method: Automatic feeding adapter, supports continuous processing of coil/strip materials.
Design Features
Guide Pillars and Bushings: Precision ball bearing guide pillars, coaxiality ≤0.005mm.
Ejection Structure: Elastic ejector plate + nitrogen spring, springback control accuracy ≤0.02mm.
Detection System: Metal Stamping Die with built-in in-die sensor, real-time monitoring of stamping status, and fault warning.
Customization & Engineering Support
DFM (Design for Manufacturability) Analysis
Our engineering team evaluates material springback, grain direction, bend radii, and tolerance stack-ups before tool fabrication for Sheet Metal Stamping Dies, to optimize yield rates (≥ 99.3%).
Tooling Development Cycle
In-house CAD/CAM tool design and CNC/EDM manufacturing for Custom Metal Stamping Dies. Standard prototype tooling and sample delivery take 20 to 30 days.
Flexible Scaling
Rapid prototyping options for Stamping Die Components are available before committing to high-speed progressive production tooling.
Contact Us
With nearly 35 years of experience in Progressive Metal Stamping, we can provide you with a one-stop solution from design verification to mass production delivery. Please feel free to contact us anytime to begin your efficient and precise metal stamping collaboration.
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