Metalized Ceramics For Electrical Components
Metalized Ceramics For Electrical Components

Metalized Ceramics For Electrical Components

Xiamen Apollo Electric has long been engaged in the low-voltage electrical appliance industry, specializing in Metalized Ceramics for Electrical Components. Our products feature advanced technology, enabling highly reliable sealing between ceramics and various metals. Custom shapes are available according to drawings. We provide one-stop supporting solutions ranging from tungsten contacts, relay cores, to metalized ceramic components, with a complete range of material specifications. The performance of components is guaranteed by precision machining and welding technologies. Our advantages lie in one-stop procurement and collaborative development.
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Metalized Ceramics for Electrical Components
Products Description

Metalized Ceramics for Electrical Components are fabricated by coating a layer of metallic material on the ceramic surface. Ceramics themselves feature excellent electrical insulation, high-temperature stability and chemical corrosion resistance, while the metallized layer endows them with electrical conductivity and solderability, enabling a wider range of applications.

We focus on providing customers in fields including industrial control and new energy with high-performance, customizable Ceramic Components with Metallization products and one-stop supporting solutions. With material technology, precision manufacturing, and in-depth services, we help customers improve product quality, reduce supply chain costs, and shorten development cycles.

 

Core Product Advantages
 

Integration of Insulation and Conductivity

Metal Coated Ceramic Parts integrate insulation and conductivity. The ceramic substrate ensures reliable insulation, suitable for high-voltage and high-frequency applications; the surface metallization layer delivers stable conductivity and enables direct soldering. The integrated structure simplifies packaging and solves the pain point of traditional substrates that "cannot achieve both insulation and conductivity".

High Temperature Resistance and Corrosion Resistance

The substrate of Metallized Ceramic Assemblies provides excellent high-temperature resistance, allowing long-term stable operation in high-temperature environments. Meanwhile, it features corrosion resistance and oxidation resistance, protecting against harsh environments, extending component service life, and reducing maintenance costs.

 

Excellent Thermal Conductivity

Ceramic–Metal Bonded Components boast outstanding thermal conductivity, enabling rapid heat dissipation and effective temperature control of components. This greatly improves the operational stability and service life of high-power electronic components, meeting thermal management requirements.

 

High Bonding Strength

Alumina Ceramic with Metallized Coating adopts advanced metallization processes to achieve metallurgical bonding between the metal layer and ceramic, with strength far exceeding that of traditional processes. They can withstand vibration, impact and thermal shock, ensuring reliable operation of components under extreme working conditions.

 

Ceramic Components with Metallization

 

Material Advantages

 

Ceramic Matrix Materials: Ceramic Parts with Metallized Surface prefer high-performance ceramics suitable for the electronics sector, which mainly fall into three categories:

  • Alumina ceramics: Cost-effective, suitable for conventional medium-low voltage and medium-power components.
  • Beryllia ceramics: High thermal conductivity, ideal for high-power and high-frequency devices.
  • Aluminum nitride ceramics: Eco-friendly and low-expansion, used in high-end fields such as new energy and aerospace.

Metallization Layer Materials: Ceramics with Metal Coating adopt four types of high-purity materials: tungsten, molybdenum, copper, and silver.

  • Tungsten and molybdenum layers: High temperature resistance and strong bonding strength, suitable for high-temperature and high-pressure working conditions.
  • Copper layer: Excellent electrical and thermal conductivity, easy to weld, meeting medium-low temperature and high-conductivity requirements.
  • Silver layer: Superior electrical conductivity and low contact resistance, suitable for high-frequency precision devices.

 

Auxiliary Materials: High Temperature Metallized Ceramic Components all use eco-friendly products free of hazardous substances, complying with international environmental standards. Special binders and sintering additives enhance the bonding strength of ceramic metallization. Matching solders ensure reliable welding, effectively avoiding cold joints and de-welding, and improving the corrosion resistance and service life of products.

 

Materials of Metalized Ceramics for Electrical Components

 

Application Fields

High-Voltage Systems for New Energy Vehicles

Custom Metallized Ceramic Components are used for insulation support and vacuum interrupter structures in high-voltage DC contactors, main relays and other components of new energy vehicles. Featuring high insulation, arc resistance and thermal stability, they operate reliably under high-voltage and high-current conditions, meeting the requirements for vehicle safety, reliability and lightweight design.

Industrial DC Switches and Charging Facilities

Advanced Ceramics with Metallization are utilized in high-voltage insulation and sealing parts of industrial DC switches and charging piles. Featuring high mechanical strength, air tightness and heat resistance, they withstand high-frequency switching and impact loads, meeting the safety and durability standards of infrastructure.

PV Inverters and DC Combiner Boxes

Ceramic Components with Metallization are used for high-voltage insulation and power module packaging in PV inverters and combiner boxes. With high temperature, humidity, and corrosion resistance, they ensure stable long-term outdoor operation, enhancing system reliability and service life.

Energy Storage Systems and DC Control

Metalized Ceramics for Electrical Components are used for high-voltage isolation, sealed terminals, and heat-dissipation substrates in energy storage systems. They combine high insulation with high thermal conductivity, improving system safety and heat dissipation efficiency, and adapting to the high-reliability demands of long-term continuous operation and complex environments.

 

Application of Metalized Ceramics for Electrical Components

 

Contact Us

 

If you have any requirements concerning the procurement, selection, sample request, or customization of Metalized Ceramics for Electrical Components, or if you wish to obtain further information regarding product details, please do not hesitate to contact us. We will deploy a professional team to provide personalized one-on-one service, develop customized adaptation solutions, and guarantee stable supply, precise selection, and efficient procurement processes.

Mr. Terry from Xiamen Apollo

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