PCB Circuit Board Riveted Contact With Steps

In the field of precision electrical connection technology, standard contacts often fall short of meeting the demands of specialized operating conditions. PCB Circuit Board Riveted Contact with Steps, a core component of customized connection solutions, provides reliable electrical connection performance for various professional electrical equipment through its precise geometric design and the use of high-quality copper. This uniquely shaped contact overcomes the limitations of traditional circular contacts, achieving superior electrical performance within a limited space through a special structural design.

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Products Description

In modern electrical and electronic systems, the reliability of connection points directly determines the performance, lifespan, and safety of the overall equipment. PCB Circuit Board Riveted Contact with Steps are not ordinary standard parts, but rather key functional components meticulously designed to meet specific electrical, mechanical, and spatial requirements. They are typically used as the core conductive component in composite contacts, or directly as integrated contacts, in applications with stringent requirements for contact resistance, current carrying capacity, weldability, and mechanical life.

Manufacturing Process and Technical Features

Precision Turning

Micron-level machining using CNC automated equipment ensures the curvature radius and angle of Bullet Type Solid Copper Contacts' head meet the "line contact" or "surface contact" requirements in electrical contact theory.

Automated Riveting

Hydraulic riveting machines securely fix the contacts to the wires or terminals. This process not only ensures a tight mechanical connection but also enhances the tensile strength of the contact root through work hardening for Shaped Silver Alloy Contacts.

Surface Finishing

Phosphating, silver plating, or anti-oxidation coatings are available according to customer requirements to balance conductivity and cost-effectiveness for Flat Foot Trimetal Electrical Contacts.

PCB Circuit Board Riveted Contact With Steps Processing Flow Chart

Material Advantages

High Purity Selection

We use high-quality oxygen-free copper or copper alloys with specific properties (such as zirconium copper and chromium copper), with extremely low impurity content, ensuring high conductivity for Thick Layer Bimetallic Silver Contacts.

Intrinsic Consistency

Each batch of raw materials undergoes rigorous material certification and traceability to ensure consistent performance between batches, laying the foundation for product consistency for Flat Foot Trimetal Electrical Contacts.

Customizable Substrates

Based on your needs (such as higher strength, higher softening temperature), we can collaboratively recommend or develop suitable copper alloy materials for Shaped Silver Alloy Contacts.

Bullet Type Solid Copper Contacts

Application Advantages

Industrial Control

Used for signal transmission in PLCs, sensors, and other devices, ensuring low-noise, high-precision control for Bullet Type Solid Copper Contacts.

New Energy

Compatible with photovoltaic inverters and charging pile modules, capable of operating in a wide temperature range of -40℃ to 125℃ for Shaped Silver Alloy Contacts.

Automotive Electronics

AEC-Q200 certified, meeting the stringent requirements of automotive relays and BMS systems for Flat Foot Trimetal Electrical Contacts.

Consumer Electronics

Miniaturized design supports high-density circuit connections in smart wearable devices, drones, and other applications.

Shaped Silver Alloy Contacts