Products Description

Tungsten Contact for Motorcycle Horn is engineered to deliver superior electrical performance and is ideally suited for horn systems in automobiles and motorcycles. The contact head is made of tungsten sheet, while the contact pin is either an iron rivet (for mid-to-low-end applications) or an electrolytic copper rivet (for mid-to-high-end applications), depending on product requirements. All components are firmly bonded via high-temperature brazing, ensuring the contact's mechanical strength and electrical conductivity.
In addition, to prevent oxidation and corrosion under high-temperature and high-humidity conditions, the surface is nickel-plated. This treatment significantly enhances oxidation resistance and extends the product service life. Whether deployed in high-intensity automotive and motorcycle horn systems or smart home relays, our tungsten contacts provide reliable electrical contact and ensure stable system operation.

Product Advantages

1. Durability & Reliability

Our Industrial Tungsten Brazed Contacts Rivet delivers a 10x lifespan extension for the most wear-prone moving/stationary contact points in devices. For motorcycle horns, this enables maintenance-free operation throughout the vehicle's service life; for smart home relays (e.g., smart lock and security system core modules), it ensures years of stable performance and zero customer complaints.

2. Quality & Cost Control

We maintain full in-house control over the entire production chain: tungsten material sourcing & screening → precision tungsten stamping → automated brazing → electroplating → 100% inspection & packaging. This eliminates quality fluctuations and delivery risks from outsourced processing, guaranteeing consistent performance across every batch of Tungsten Rod Slice. Vertical integration also optimizes cost efficiency, delivering the best value for our customers.

3. Harsh Environment Adaptability

Engineered for extreme operating conditions, our Tungsten Brazed Rivet performs reliably in motorcycle engine bays (sustained high temperatures and vibrations) and outdoor settings (sun exposure and rain). Minimal contact resistance fluctuation ensures absolute accuracy in electrical signal transmission.

4. Reduced Overall System Risk

A highly reliable Tungsten Disc drastically cuts after-sales repair rates of end products and enhances brand reputation. It simplifies your supply chain management-no need for multiple contact spare parts for the same model or concerns about batch-to-batch performance variations.

Car Horn Tungsten Contact Rivets

Production Process

High-Purity Tungsten Sheet

The Tungsten Metal Small Polished Discs 99.95% purity adopts a high-purity tungsten sheet as the core material of the contact head. With a melting point of up to 3422℃ and a hardness ranking among the top of metallic materials, the contact surface is not prone to wear and deformation under the conditions of high-frequency vibration and impact of motorcycle horns, thus ensuring long-term stability of contact resistance. To meet the specific requirements of high-frequency vibration of horns, the surface of the tungsten sheet is additionally treated with mirror polishing technology, which not only improves surface smoothness but also further enhances wear resistance and current conduction efficiency.

Layered Rivet Structure

Iron rivet type: Boasting excellent mechanical strength and cost-effectiveness, it is an ideal choice for ordinary motorcycle horns and entry-level smart home relays. On the premise of retaining the core wear resistance of the tungsten sheet, it significantly reduces the overall procurement cost. Copper rivet type: Combining high electrical conductivity and strong mechanical support, it can stably carry the tungsten sheet while effectively dispersing the force generated by high-frequency impact to prevent tungsten sheet fragmentation. It is suitable for high-performance scenarios such as high-end motorcycle horns and high-frequency smart home alarm relays, comprehensively improving the operational reliability of the Iron Tungsten Contact Rivets.

Collaborative Process Optimization

Aiming at the high-frequency impact characteristics of motorcycle horns, the weld width of high-temperature brazing and the thickness of the surface nickel plating layer are precisely optimized to enhance the bonding strength between the tungsten sheet and the rivet, while improving the weather resistance of the Motorcycle Horn Tungsten Rivet. For the high-frequency switching requirements of smart home relays, a thin tungsten sheet design is adopted to reduce the response load during contact action, improve switch response speed and fatigue resistance, and achieve optimal performance adaptation for different application scenarios.

Production Process of Tungsten Contact for Motorcycle Horn

Why Choose Us

20 Years of Technical Accumulation in the Industry

We have focused on the low-voltage electrical field for 20 years, with an in-depth understanding of the requirements for Tungsten Rod Slice used in motorcycle horns and smart home relays. Our product design is fully tailored to the performance and process requirements of high-frequency vibration scenarios, rather than a simple modification of universal contacts.

Quality Assurance through Vertical Process Integration

We have a complete production line covering tungsten sheet stamping, high-temperature brazing, and nickel plating protection. The entire process is independently controllable, ensuring the performance consistency and stability of Tungsten Contact for Motorcycle Horn. The product yield rate reaches 99.8%, which is much higher than the industry average.

Cost Advantage of Hierarchical Design

Our hierarchical design solution allows customers to flexibly choose low-to-mid range or mid-to-high range Tungsten Steel Bar Disc according to their needs. While ensuring the core wear-resistant performance, it achieves a 30%-40% cost saving, making it a market-proven cost-effective solution.

Why Choose Our Tungsten Contact for Motorcycle Horn

Contact Us

If you have any requirements concerning the procurement, selection, sample request, or customization of Tungsten Contact for Motorcycle Horn, or if you wish to obtain further information regarding product details, please do not hesitate to contact us. We will deploy a professional team to provide personalized one-on-one service, develop customized adaptation solutions, and guarantee stable supply, precise selection, and efficient procurement processes.