EV Relay Magnetic Armature
EV Relay Magnetic Armature

EV Relay Magnetic Armature

The EV Relay Magnetic Armature is a key moving metal component in high-voltage relays, driving the contacts to operate. It rapidly switches the high-voltage circuit via electromagnetic attraction when the EV battery system is powered on and off. This component is precision-stamped from pure iron and must meet stringent automotive-grade requirements for safety, environmental friendliness, and long-term reliability. It is one of the crucial components for a relay to pass vehicle verification.
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Products Description

As the core moving component of an electromagnetic relay, the EV Relay Magnetic Armature drives the contacts to perform opening and closing operations via electromagnetic force, which is key to the power control capabilities of high-voltage DC relays. Made from electric pure iron, it possesses excellent soft magnetic properties and mechanical stability, making it suitable for high-voltage DC applications such as new energy vehicles, charging piles, and energy storage systems. Manufactured in our own factory, we support both standardized product supply and customized development, meeting the design and production needs of high-voltage DC relays of various specifications.

EV Relay Magnetic Armature
Technical Advantages
 
 

Stable Performance

By adopting standardized production processes and quality control procedures, the magnetic and mechanical properties of the Pure Iron Armature for EV Relay exhibit high batch-to-batch consistency, thereby reducing defect rates in customer production.

 
 

Reliable Lifespan

Verified through multiple fatigue tests, the Precision Stamped EV Relay Armature maintains stable performance even after millions of operating cycles, reducing after-sales failure rates for customer products.

 
 

Precise Dimensions

A high-precision stamping process with strict control over key dimensional tolerances ensures good compatibility with other components of the customer's relays, thereby reducing assembly and debugging costs.

 
 

Strong Compatibility

Supporting various surface treatments and structural designs, the Movable Armature Plate for EV Relay is adaptable to high-voltage DC relays with different operating environments and load requirements.

 

Dust-free Workshop of EV Relay Magnetic Armature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Detailed Display and Structural Disassembly
 

Armature Body

The Relay Armature Plate is a flat or U-shaped structure with uniform thickness and a central riveting hole or positioning boss for assembly with the moving contact assembly.

Magnetic Contact Surface

The bottom surface of the Soft Magnetic Armature for EV Relay is the magnetic contact surface that mates with the yoke. The surface roughness Ra ≤ 1.6μm ensures minimal air gap when the magnetic circuit is closed.

Terminal Lead-Out Section

Conductive terminals extend from both sides of the Relay Terminal Armature. The terminal heads are equipped with connection holes (round or oblong) for crimping terminals or bolt connections.

Insulation Structure

A flanged insulating wall or ceramic/plastic isolator is installed between the armature and the terminal to form effective electrical isolation.

Soft Magnetic Armature for EV Relay

 

 

 

 

 

Application Scenarios

New Energy Vehicle High-Voltage DC Relays

Used for power control of key components such as battery management systems, on-board chargers, and motor controllers.

Charging Pile Relays

The Relay Terminal Armature is compatible with high-voltage DC relays for DC charging piles, enabling on/off control of the charging circuit and ensuring charging safety.

Energy Storage System Relays

The Relay Armature Plate Terminal can be used for high-voltage DC switching in energy storage devices, ensuring the safety of power distribution in energy storage systems.

Industrial High-Voltage Equipment Relays

The Electrician Pure Iron Armature is suitable for electromagnetic relay systems in industrial high-voltage equipment, special vehicles, and other fields.

EV Relay Magnetic Armature and Yoke Application Scenarios

 

 

 

 

 

 

 

 

 

 

 

 

 

 

contact us

For detailed pricing or sample testing services for EV Relay Magnetic Armature products, please feel free to contact our purchasing team.

Mr.Terry from Xiamen Apollo

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