Riveted Assembly
Riveted Assembly

Riveted Assembly

Riveted Assembly is a high-performance connection system designed specifically for the low-voltage electrical industry. It integrates silver contacts with precision stamped parts using a precision riveting process, forming a stable and reliable conductive and structural assembly. This product is mainly used in critical components such as relay moving spring assemblies, stationary terminal assemblies, and switch moving springs, and is a core component ensuring the electrical performance and mechanical lifespan of equipment such as switches, relays, contactors, and thermostats.
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Products Description

 

Riveted Assembly

Riveted assemblies primarily consist of moving spring assemblies and stationary terminal assemblies. The moving spring assembly utilizes in-mold riveting technology to rivet beryllium copper and silver contacts to the armature to precisely, forming a relay moving spring assembly widely used in electrical control systems. Besides relays, riveting moving springs in switches is another important application area for this assembly. The riveting process ensures the reliability and stability of the contact, allowing the entire system to maintain excellent performance even under high-frequency switching operations.

 

Core Product Advantages

 

Low Contact Resistance, Minimal Energy Loss

Utilizing high-purity silver contacts and an optimized riveting structure, extremely low contact resistance is achieved, reducing energy loss during current transmission and improving overall equipment energy efficiency. This is particularly suitable for high-frequency, low-power precision, low-voltage electrical applications for Copper Contact Rockers.

 

High Mechanical Strength, Excellent Fatigue Resistance

Leveraging the superior mechanical properties of beryllium copper substrate and precise riveting process control, the components possess high tensile strength and fatigue limit. They can withstand the mechanical impact of high-frequency switching and the fatigue wear of long-term use, extending Silver Contact and Stamping lifespan.

 

Wide Temperature Range, Strong Environmental Tolerance

The product can operate stably within a wide temperature range of -40℃ to +125℃, while also exhibiting excellent humidity and vibration resistance, making it suitable for complex environments such as industrial workshops, outdoor equipment, and automotive electronics for Riveted Components.

 

 

Riveted Components

 

 

Product Details

 

01.

Riveting Details

An arc-shaped transition riveting structure avoids stress concentration at the riveting edges of Rivet Components; precise control of riveting depth ensures perfect adhesion between the silver contacts and the substrate, maximizing contact area while preventing contact damage.

02.

Surface Treatment Details

The substrate surface undergoes a precision silver plating process, resulting in a uniform, dense silver layer with precisely controllable thickness, improving conductivity and corrosion resistance for Riveted Components; rounded edges prevent sharp edges from scratching other components or affecting assembly.

03.

Positioning Structure Details

Precise positioning of holes and bosses is designed according to assembly requirements, ensuring quick and accurate installation in customer equipment and reducing assembly deviations for Riveted Components.

04.

Protection Details

For special environmental scenarios, a micro-groove structure is designed around the riveting area to accommodate sealing components, improving the product's waterproof and dustproof performance; anti-static packaging is used to prevent electrostatic damage during transportation and storage.

 

Silver Contact and Stamping

 

 

Application Advantages

 

Low-voltage electrical appliances

Rivet Components is widely used in the field of low-voltage electrical appliances, including relays, contactors, and thermostats, greatly improving the performance and lifespan of these devices.

 

High-frequency operation

Whether in the frequent operation of relays or switches, the riveted assembly provides continuous stability, ensuring that high-frequency switching operations will not damage the equipment for Riveted Components.

 

High load capacity

Silver Contact and Stamping uses high-strength materials and precision manufacturing processes, enabling it to maintain excellent performance under long-term high-load operation and adapt to various complex electrical application scenarios.

 

 

Applications of Riveted Assembly

 

 

 

contact us

 

Mr Terry from Xiamen Apollo

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