Products Description
Leveraging decades of experience in metal stamping processes and a multi-bend integrated molding structure, the Cold Stamped Brass Component serves as a conductive carrier embedded within the switching execution unit of the entire new energy power system. Utilizing the excellent conductivity of brass, the component undertakes three physical functions: busbar current conduction, mechanical connection of moving and stationary contacts, and mounting reference fixation. It is compatible with mainstream power electronic component assembly systems such as contactors, DC relays, energy storage circuit breakers, and high-voltage distribution sockets.
Key Product Features and Functions
Conductive Function
Brass Metal Stamping Components serve as the main circuit conductive path carrier, handling high-current dielectric transmission. Utilizing the low resistivity of brass, they reduce circuit power loss.
01
Mechanical Fixing Function
The double-sided mounting reference holes in Brass Conductive Parts for Contactors provide physical fixing points for the overall component assembly, securely locking the entire contact module inside the equipment housing.
02
Contact Load Bearing Function
The bent and formed cavity structure can withstand riveting and welding operations of the moving and stationary silver contacts, providing a stable support base for contact operation. This is a typical application structure for Multi-Bend Brass Stamping Terminals.
03
Deformation Buffer Function
The optimized bending structure of Precision Metal Stamping Brass provides a small mechanical buffer space. The impact force during switching on/off is absorbed by the component structure, reducing the rigid impact on the contact body.
04
Heat Dissipation Assistance Function
The excellent thermal conductivity of High Speed Brass Stamping can quickly conduct and dissipate the heat generated by the contact when it is energized, reducing the local temperature rise at the working point of the contact.
05
Core Selling Points
Conductive Connection Design for System Integration
In new energy control systems, conductive components need to work together with contacts, terminals, housings, and insulation structures. These Brass Metal Stamping Components, through precise dimensional control, are designed to fit relay terminals, switching mechanisms, and electrical connection modules, ensuring a stable current transmission path.
Adapting to Relay and Contactor Electrical Connection Requirements
Brass, with its excellent conductivity and machinability, is suitable for electrical components requiring a balance between conductivity and structural strength. Brass Conductive Parts for Contactors can assist in achieving fixed-terminal connections, current conduction, and mechanical support.
Stable Mass Manufacturing Consistency
New energy equipment typically requires long-term operation. System suppliers are not only concerned with the performance of individual components but also with the dimensional consistency of Multi-Bend Brass Stamping Terminals in mass production.
Industry Application Cases
| Energy Storage and Distribution System | The low-voltage circuit breaker within the energy storage cabinet uses Precision Brass Stamping Parts as the conductive contact base, and has operated continuously for 5 years without overheating failure under high current conditions of 2C charging and discharging. |
| Vehicle Power Distribution Unit | The main circuit contactor for new energy vehicles uses Brass Electrical Components as the load-bearing structure for moving and stationary contacts, and has passed vehicle-level temperature cycling and random vibration tests from -40℃ to 105℃. |
| Commercial and Industrial Charging Piles | The main control switch within AC charging piles uses Electrical Switch Socket Brass Terminal Contact Stamping Parts as the current conduction node, meeting the life requirement of 10,000 insertion and removal cycles. |
contact us
To obtain the Cold Stamped Brass Component technical specifications, DFM evaluation report, or sample verification support for your system solution, please submit your assembly drawings and project milestone requirements through the inquiry channel at the bottom of the page. Our application engineering team will respond within 24 hours.
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