Products Description
Extension Socket Brass Contact is key components of core electrical parts such as relays, switches, and contactors. Their core positioning is "high-precision die forming + exclusive brass material + specific adaptation for electrical scenarios." They are specifically designed and developed for various mid-to-high-end electrical equipment, undertaking the core functions of "circuit conduction, signal transmission, structural fixation, and contact protection." They meet the stringent requirements of "high precision, high reliability, high compatibility, and batch controllable" electrical parts in fields such as new energy vehicles, industrial control, intelligent electrical systems, and energy storage equipment.
Core Technological Features
High-Precision Mold R&D and Processing Technology
Equipped with a 10-person independent mold R&D team and 50 high-precision processing equipment, mold precision is strictly controlled to ±0.003mm, and lifespan ≥30 million cycles; adopting advanced design and processing technology, customized mold development can be completed in 15-20 days; an independent mold workshop provides integrated services of design, processing, and maintenance, reducing maintenance costs and extending mold life for Sheet Metal Brass Stamping.
Precise Brass Material Control Technology
Establishing a dedicated control system for four types of brass: H62/H65/H68/C2680. Raw materials are screened through spectral analysis to test purity; raw material pretreatment removes oxide layers and impurities, ensuring material cleanliness and laying the foundation for subsequent processes and Brass Sheet Metal Stamping Parts performance.
Precision Stamping Forming Core Technology
Relying on 50 high-precision stamping equipment and ±0.003mm customized molds, key dimensional tolerances are precisely controlled; the stamping process is monitored in real time, automatically rejecting defective products; continuous stamping technology is adopted to improve mass production efficiency and dimensional consistency of Brass Stamped Parts Components in the same batch.
Application Areas
| Relay | Rotary switch brass Terminal serves as contact springs and contact supports, ensuring rapid switching and reliable connection of circuits. |
| Switch | Brass Stamped Parts Components are used as a support and reset mechanism for mechanical or electronic switches. |
| Contactor | Serves as a high-strength support in high-current environments, ensuring rapid closing and opening of the contactor. |
| Power Module | Brass Sheet Metal Stamping Parts are used as a transformer bracket or heat sink mounting component in switching power supplies (SMPS). |
Material Properties and Advantages
High Strength and Hardness
After appropriate heat treatment, its tensile strength can reach over 1400MPa, and its hardness can reach over HRC40. This allows Sheet Metal Brass Stamping to withstand significant mechanical stress without deformation or damage.
Electrical and Thermal Conductivity
Its electrical conductivity can reach 20%-30% IACS (International Annealed Copper Standard), ensuring smooth current transmission during relay operation and reducing energy loss and heat generation for Brass Sheet Metal Stamping Parts. Simultaneously, its good thermal conductivity helps to quickly dissipate the heat generated during relay operation, preventing performance degradation or damage due to localized overheating.
Corrosion and Wear Resistance
Under various harsh environmental conditions, such as high humidity and corrosive gases, Brass Stamped Parts Components maintain stable performance and are not easily corroded or worn, thus ensuring the long-term reliable operation of the relay.
contact us
If you are looking for a stable and reliable supplier of Extension Socket Brass Contact, or need to develop custom metal parts for relays, switches, and contactors, please contact our technical team. We will provide professional support and efficient manufacturing solutions for your project.
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