Products Description
The Electric Relay Automatic Assembly Machine is an automated equipment specifically designed for the low-voltage electrical appliance industry, primarily used for assembling parts for products such as relays, switches, contactors, circuit breakers, and fuses. Our equipment is not a machine that produces these products, but rather an automated system that assembles individual parts into finished products. Since 1990, we have focused on silver contact and contact riveting, welding, and metal stamping technologies, providing customers with high-quality solutions.
Product Features and Characteristics
Highly Automated Integration: The equipment adopts a fully automated design, achieving unmanned continuous operation from parts loading and precise assembly to finished product inspection. In the form of an Automobile Electronic Relay Assembly Production Line, it efficiently integrates multiple parts, including relays, switches, and other products, significantly improving production efficiency.
High-Precision Assembly Capability: The Relay Making Machine is equipped with a high-precision servo control system and vision inspection module, the assembly accuracy reaches ±0.02mm, ensuring the precise positioning of each part and effectively guaranteeing the electrical performance and mechanical stability of relays and other products, improving finished product quality from the source.
Flexible Customization and Adaptation: Supports Customized Relay Automation Assembly Machine mode, allowing for flexible adjustment of tooling fixtures and assembly processes according to customer assembly needs for different models of relays and switches, enabling flexible production of multiple varieties and small batches.
Intelligent Monitoring and Data Traceability: The Relay Assembly Line is equipped with an industrial IoT system that can monitor equipment operating status, assembly yield, and other data in real time, and record the entire production process, facilitating quality traceability and production optimization, and helping customers achieve intelligent factory management.
Details display
| Assembly Unit Details | The core assembly unit of the Relay Making Machine utilizes a precision modular design. Each assembly station is equipped with dedicated tooling. For example, the vacuum suction device at the contact assembly station precisely grasps tiny contacts and rivets them to the spring. |
| Inspection Module Details | The visual inspection module, equipped with a high-resolution industrial camera and a ring light source, performs a 360° visual inspection of assembled relays, checking for scratches on the housing and contact misalignment. Inspection results are fed back to the control system in real time. |
| Wiring and Protection Details | The Customized Relay Automation Assembly Machine's internal wiring is standardized, utilizing shielded cables and waterproof connectors to ensure stable electrical system operation. External piping, such as pneumatic piping, is neatly laid out and equipped with pressure monitoring devices to ensure reliable operation of pneumatic components. |
Application Areas
Low-voltage Electrical Industry
The Electric Relay Automatic Assembly Machine is widely used in the automated assembly of relays, switches, contactors, circuit breakers, fuses, etc., such as the large-scale production of household AC contactors and industrial control relays.
Automotive Electronics
As a key piece of equipment in the Relay Assembly Line, it provides high-precision assembly solutions for automotive electronic relays, meeting the stringent requirements of the automotive electronics industry for product reliability and consistency.
Railway and industrial control
Customized Relay Automation Assembly Machine is suitable for the assembly of rail transit signal relays and industrial PLC supporting relays, which helps these industries achieve miniaturization, high integration, and extended lifespan.
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