Products Description
The Relay Steel Yoke employs a pure iron substrate magnetic structure design, featuring high permeability and low coercivity, effectively reducing magnetic circuit losses and improving the response speed of the relay's engagement and disengagement. The copper plating layer thickness is consistently controlled at 3-5μm, combining conductivity and oxidation resistance to reduce contact resistance and prevent oxidation corrosion during long-term operation. Precision stamping ensures dimensional tolerances within ±0.02mm, guaranteeing assembly accuracy with the coil frame and contact components and reducing magnetic circuit gaps. The integrated molding structure has no additional welding points, resulting in uniform stress distribution and the ability to withstand alternating stresses generated by repeated switching of the electromagnetic coil, preventing fatigue fracture.
Product Features and Functions
Excellent Magnetic Permeability
The Relay Yoke Stamping uses high-purity iron as its base material, resulting in high magnetic saturation density. It can quickly establish a stable magnetic field under rated operating current, improving electromagnetic conversion efficiency.
Reliable Copper Plating Protection
A uniform 3-5μm copper plating layer provides complete coverage, free of pinholes and plating defects. This isolates the base material from air and moisture, extending the service life of the Pure Iron Relay Yoke Plate under complex operating conditions.
Strong Structural Adaptability
Standardized mounting slots and positioning holes allow direct matching with most relay coil frames, enabling assembly without additional processing and reducing assembly errors.
Optimized Heat Dissipation Path
The Sheet Metal Relay Yoke utilizes a stamped, one-piece structure, allowing heat to be quickly conducted to the outer casing through the copper layer and base material, preventing localized overheating during coil operation.
Manufacturing Process and Types Summary
Stamping-Blanking Compound Die and Bending Process
Suitable for mass production of standardized Power Precision Relay Yoke Stamping Parts. Low single-process die cost, flexible production changeover, suitable for switching between multiple product types and small batches.
Multi-station Progressive Die Continuous Forming
Suitable for complex integrated Yoke Metal Parts of Relays, such as those with riveting protrusions, welding bosses, and heat dissipation fins, enabling one-time stamping and reducing secondary processing steps and accumulated errors.
Customized Assembly Modules
We offer a Yoke Mount Kit for Relay pre-assembly services, pre-assembling the yoke, coil frame, springs, and terminals into sub-modules for direct final assembly on the customer's production line, reducing assembly time by 30%.
Application Scenarios
Industrial Control Relays
The Power Relay Yoke provides a stable magnetic circuit for the electromagnetic coil, ensuring the long-term reliable operation of relays in industrial equipment.
Automotive Relays
Precision Relay Yoke Stamping Part adapts to the load switching requirements of automotive circuits and can withstand vibration and temperature fluctuations in the automotive environment.
EV Relays
In the high-voltage circuits of electric vehicles, the low magnetic reluctance structure improves the relay's response speed and ensures safe circuit switching.
Smart Home Appliance Relays
The Relay Coil Yoke adapts to home appliance control circuits, reducing operating noise and energy consumption while improving product stability.
contact us
For Relay Steel Yoke samples or technical consultation, please get in touch with our engineering team. We are committed to providing high-quality products at factory prices, offering engineering-grade products, and look forward to establishing a long-term partnership with you.
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