Pure Iron Core For EV Relay: Breaking Industry Stagnation, Setting New Standards For Core Materials

Jul 30, 2025 Leave a message

New policies tackle industry problems; tech innovation becomes key

On July 28, 2025, the Ministry of Industry and Information Technology held a national meeting for industrial and information technology departments. It made clear that one of the key tasks for the second half of the year is to strengthen the results of regulating "involution-style" competition in the new energy vehicle industry. This industry shake-up, caused by unordered price wars, has led many companies' profit margins to drop below 5%. Relays, as Pure Iron Core for EV Relays of electric vehicles, now face unprecedented pressure to upgrade their supply chains.

Relay technology is upgrading fast

Big improvements in electromagnetic performance
Electrical pure iron DT4 series (like DT4E) for Relay Pin Core has a maximum magnetic permeability of over 15,000, 10 times that of ordinary silicon steel. This material can reach a magnetic induction intensity of 1.5T under a 200A/m magnetic field. This lets relay coils have 30% fewer turns, reducing copper loss and size. 


Processing technology solves manufacturing problems.
DT4C pure iron for Relay Rod can be made into 0.1mm ultra-thin strips through cold rolling. With precision stamping, it can produce micro cores with an accuracy of ±0.01mm. After heat treatment, its coercivity can drop below 32A/m. This ensures that relay contacts separate within 1ms after power is cut, completely solving the sticking problem of traditional cores.

Production Processes and Types of Pure Iron Core for EV Relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product Features

High-Performance Materials: We use soft magnetic iron and pure iron materials with excellent magnetic properties and mechanical strength to ensure the Pure Iron Core relay's quick response and stable operation.

 

Precision Manufacturing: Through cold heading processes, we can precisely control the shape and size of the Pure Iron Core for EV Relay to meet different customer needs.

 

High Reliability: Our Relay Iron Core undergoes strict quality control and testing to ensure stable operation in various environments.

 

Environmental Protection and Energy Saving: We are committed to using environmentally friendly materials and energy-saving technologies to provide customers with green and efficient products of Relay Pin Core.

Pure Iron Material for Pure Iron Core for EV Relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pure iron cores: Redefining industry value

Guided by the MIIT's "strengthening and supplementing industrial chains" policy, Xiamen Apollo is carrying out joint research and development with leading domestic relay manufacturers. They aim to promote the large-scale application of pure iron core materials in fields such as 800V platforms and supercharging piles. As industry competition shifts from price wars to value wars, the Pure Iron Core for EV Relay series will become the core engine driving high-quality development of the industry.

Pure Iron Core for EV Relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

contact us

In conclusion, Xiamen Apollo's Relay Coil Cores are a testament to the company's commitment to innovation, quality, and customer satisfaction. With advanced manufacturing technology, strict quality control, and a wide range of products and services, Xiamen Apollo is the ideal partner for all your relay core needs. Whether you're in the automotive, industrial, consumer electronics, or renewable energy industry, Xiamen Apollo has the expertise and resources to provide you with the highest quality relay cores at competitive prices. Contact us today to learn more about our products and services and to place your order.

Mr.Terry from Xiamen Apollo